Turnkey PV junction box automation

Operator-friendly production lines for solar junction box manufacturers.

SOLARGY CO., LIMITED helps overseas factories build automated capacity with proven assembly lines, wire processing machines, inspection modules, commissioning support, and export-ready documentation.

solargyautomation.com | WhatsApp:+86 1351 100 8242 | Email: [email protected]

U.S. export experience 1200-2000 sets/hour modules Turnkey commissioning
Fully automatic three-piece photovoltaic junction box assembly line for solar manufacturing

One-stop line planning

From equipment selection to stable production ramp-up.

01

Line Configuration

Match junction box type, cable length, diode process, inspection requirements, output target, and available floor space.

02

Automation Integration

Combine cutting, stripping, crimping, riveting, welding, testing, laser marking, sorting, clipping, knotting, and coiling modules.

03

Export Delivery

Coordinate packing, documentation, installation guidance, English materials, spare parts, training, and after-sales communication.

Line running evidence

Ask for the PV junction box automation line running video.

For serious projects, SOLARGY CO., LIMITED can share line-running videos, machine photos, process flow notes, and configuration references according to your junction box design and target capacity.

PV junction box automation line running video preview Video available on request

What buyers should check in a real production video

  • Stable feeding, wire processing, assembly, inspection, and finished output.
  • Actual output rhythm compared with the requested 1200-2000 sets/hour target.
  • HMI operation, fixture changeover, safety guarding, and rejected-part handling.
  • Whether the shown configuration matches your diode type and junction box drawing.
Request running video

Equipment portfolio

Production modules for complete PV junction box assembly.

Specifications are kept from the sample brochure. Final line layout and options should be confirmed against your junction box drawing and target output.

MoB-5012 cylindrical diode PV junction box assembly machine

Model MoB-5012

Cylindrical Diode JB Assembly Machine

Dual-track feeding, diode lead cutting, resistance welding, solder paste mounting, and reflow soldering.

Dimensions
L16m x W1.8m x H2.2m
Power
25KW x 2
Capacity
2000 sets/hour
MoB-503 wire cutting stripping crimping and screwing machine for PV junction boxes

Model MoB-503

Wire Cutting, Stripping, Crimping and Screwing Machine

Servo wire feeding, cutting and stripping, terminal crimping, CCD inspection, and connector feeding.

Dimensions
L5.8m x W1.6m x H2.2m x 2
Power
2.5KW x 2
Capacity
1200 sets/hour
MoB-502 riveted PV junction box finished product assembly line

Model MoB-502

Riveted Finished Product Assembly Line

Automatic casing feeding, pressure block feeding, wire stripping, riveting, diode testing, laser marking, and sorting.

Dimensions
L3.15m x W1.5m x H2.2m x 2
Power
2.5KW x 2
Capacity
1200 pcs/hour
MoB-5022 resistance welding type PV junction box assembly line

Model MoB-5022

Resistance Welding Finished Product Assembly Line

Designed for casing-wire resistance welding with ultrasonic pressure block welding and automatic test reporting.

Power
2.5KW x 2
Air Supply
0.6-0.8Mpa
Capacity
1200 pcs/hour
MoB-508 photovoltaic junction box cable coiling machine

Models MoB-506 / 507 / 508

Cable Clipping, Knotting and Coiling Modules

Servo-controlled cable handling modules for clip sizes 55-105 mm, fast changeover, and stable finished cable presentation.

Power
1.5-3.5KW
Air Supply
0.6-0.8Mpa
Capacity
950-1300 pcs/hour

Target markets

Built for overseas PV manufacturing projects.

PV Junction Box Automation Lines for U.S. Manufacturing Projects

Position SOLARGY CO., LIMITED around proven export experience, compliance documentation, process stability, traceable inspection, and English commissioning support for U.S.-oriented production teams.

  • Export-ready documentation and technical file coordination
  • Quality inspection, laser marking, and test data output
  • Remote guidance and onsite commissioning options

Compliance and trust

Export-ready documentation for serious factory projects.

SOLARGY CO., LIMITED can provide compliance and technical files according to the final equipment configuration and destination market. Available documents may include CE conformity documents, UL-listed component documentation where applicable, electrical schematics, pneumatic diagrams, manuals, packing details, commissioning plans, and spare parts lists.

CE documents on request UL component records where applicable Electrical and pneumatic drawings Manuals and commissioning files

Final certification scope should be confirmed against the ordered machine configuration, electrical standard, and buyer documentation requirements.

Project delivery support

A clearer path from technical discussion to accepted production line.

Before Order

Technical Matching

Review junction box drawing, cable length, diode process, connector type, production target, factory voltage, and available space before quotation.

Before Shipment

Factory Acceptance

Confirm machine configuration, process route, packing plan, spare parts, manuals, and available line-running evidence before delivery.

After Delivery

Commissioning Guidance

Provide remote communication, English materials, operator training guidance, spare parts coordination, and optional onsite commissioning discussion.

Buyer questions

FAQ for PV junction box automation projects.

These answers target the questions buyers often search before requesting a quotation or booking a technical call.

What equipment is included in a turnkey PV junction box automation line?

A complete configuration can include wire cutting, stripping, crimping, screwing, diode assembly, riveting, resistance welding, testing, laser marking, sorting, cable clipping, knotting, and coiling modules.

What information is needed for a quotation?

Send the junction box drawing, cable length, connector type, diode process, target capacity, preferred automation level, factory voltage, and destination market.

Can SOLARGY CO., LIMITED support U.S. market documentation?

Yes. SOLARGY CO., LIMITED can coordinate certification files, manuals, electrical documents, packing details, and commissioning plans based on the final equipment configuration.

Is the line suitable for India and Turkey?

Yes. The line can be configured for high-output production in India and flexible regional supply projects in Turkey, with modular expansion options.

Technical proposal package

Get a practical line recommendation before you compare prices.

Send your junction box drawing and project target. SOLARGY CO., LIMITED can prepare a proposal package covering recommended modules, process route, rough footprint, capacity planning, utility requirements, delivery scope, and commercial terms.

Best information to send

  • Junction box drawing or sample photos.
  • Cable length, connector type, diode type, and welding/riveting process.
  • Target capacity, destination country, factory voltage, and available floor space.
  • Any required CE, UL component documentation, manuals, or buyer audit files.

Request a proposal

Tell us your junction box type and target output.

SOLARGY CO., LIMITED will prepare a recommended line configuration, footprint, process route, delivery scope, and commercial quotation.

WhatsApp:+86 1351 100 8242 Email: [email protected] Website: solargyautomation.com

Submissions are sent to [email protected]. WhatsApp is available for urgent projects.